PROJECT PRESENTATION
Foaming process in alkali activated matrix and optimization of properties of synthesized foams


- Using waste material instead of raw material
- Lowering the need for new waste dumps
- Lowering of amount of existing waste by turning it into useful material
- Lowering of production energy in comparison to already existing products made from raw materials
- lowering of carbon footprint in comparison to already existing products made from raw materials
- Lowering of production costs in comparison to already existing products made from raw materials
- Comparable or even better properties in comparison to alternative already existing materials made from raw materials
- Possibility of complete immobilization of dangerous materials (chemically and due to the shape) in synthesized products
It turned out that:
- it is better if in the alkali activation participating particles from the waste material are smaller,
- it is wise to theoretically determine minimum amount of alkali needed in reaction from chemical and mineralogical analysis of precursor, to avoid efflorescence and to reduce costs,
- there can be a big difference in the use of different alkalis, even though all are in the 1st group of periodic system,
- it is wise to mix different wastes to get the appropriate Si:Al ratio, and use in this way also the less suitable materials,
- it is better, if the amount of the liquid phase in the mixture is minimal needed,
- less important if curing is performed at room or at a higher temperature if the ratio of ingredients is correct,
- it is better if drying takes place under milder temperature conditions unless material does not solidify without applying heat,
- it is better if precursor and alkali activated slurry are well homogenized.
Compressive strength of 20 MPa was obtained by using ash, 30 MPa by using foundry sand, 35 MPa by using raw mixture for ceramics, 45 MPa by using slag and 70 MPa by using rock wool. For comparison with our products, Portland cement class 32.5 reaches compressive strength after 28 days from 32.5 MPa to 52.5 MPa. Alkali activated foams were prepared with and without foaming and stabilizing agents. Chemically synthesized foamed materials with density 0.7 kg/l had highest compressive strength higher from 5 MPa, while lowest density reached was 0.3 kg/l.


